Installing Zebra printer

Follow these steps to install a Zebra direct thermal printer on your Windows or Mac computer. Popular models include the GK420d, ZD420d, and ZD421d.

Installing on Windows

Don't connect the printer to your computer yet, don't plug in the USB cable.

To install the Zebra printer on your Windows computer, first download Zebra Setup Utilities. Install the application by clicking through all the steps with the default settings.

Installing Zebra printer

Now that Zebra Setup Utilities is installed, you can use it to install and configure the Zebra printer.

Open the Zebra Setup Utilities application. Choose USB and click 'Next'.

Zebra prepare wizard

When you see this screen, connect the Zebra printer to your computer and turn it on.

Wait for Windows to recognize and install the printer automatically, you don't need to do anything yourself. Want to check that it worked? Type 'Printers' in the Windows search bar. Your printer now shows up in the list.

Zebra prepare wizard

Now click 'Finish' in Zebra Setup Utilities.

Zebra prepare wizard

This screen now shows the printer that Windows installed automatically. If you've installed multiple Zebra printers, you'll see all of them listed here. The printer is now successfully installed.

Zebra prepare wizard

Configuring Zebra printer

These steps configure the Zebra printer's paper size and print quality for shipping providers. We assume you use A6 labels (4 x 6 inch), which is standard for most shipping providers.

In the Zebra Setup Utilities application, select the Zebra printer you want to configure.

Then click 'Configure Printer Settings'.

Zebra printer configuration

Set Units to inch

Set Width to 4.02

Set Height to 5.98

Zebra printer configuration

Click 'Next'.

Set Speed to 2.0

Set Darkness to 5

A speed of 2 can feel a bit slow, but it's important for print quality, so the shipping labels stay scannable for shipping providers.

Zebra printer configuration

Click 'Next'.

Set Print Mode to Direct. The other options are already correct by default, but to be safe, set Media Type to Web Sensing and both input fields to 0.

Zebra printer configuration

Click 'Finish'. Your printer is now configured.

Next, you can check and set up the printer.

Installing on Mac

To install the Zebra printer on your Mac, you don't need Zebra Setup Utilities, that application is Windows-only. macOS already includes the Zebra driver, so there's nothing extra to install.

Connect the Zebra printer, open the Apple menu, and go to Printers & Scanners.

Click 'Add Printer, Scanner, or Fax…'. Your Zebra printer appears in the list of detected devices. Select it.

At the bottom, next to 'Use', click 'Select Software'. Type Zebra in the search field and choose the driver that ends in ZPL, then click 'Add'. The printer is now installed.

Check and set up

Your printer is now installed, configured, and ready to use. Download the Picqer test label and print it on your Zebra printer to check how it comes out.

If the label prints clearly and you can see all 4 corners, the printer is configured correctly.

Is the label skewed, half-printed or blank, or does the printer feed two at a time? Then the printer needs calibrating. Use the steps in Calibrating Zebra printer.

Next, you can set up printers in Picqer.

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